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Uncut Chip Thickness Formula

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Uncut chip thickness refers to the thickness of the material layer being removed by each cutting edge during a single tooth engagement in metal cutting operations. Check FAQs

t 1 = f \cdot \cos (ψ)

t₁ - Uncut Chip Thickness?f - Feed?ψ - Side Cutting Edge Angle?

Uncut Chip Thickness Example

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Here is how the Uncut Chip Thickness equation looks like with Values.

Here is how the Uncut Chip Thickness equation looks like with Units.

Here is how the Uncut Chip Thickness equation looks like.

7 = 0.0122 \cdot \cos (0.9626)

7mm = 0.0122m/rev \cdot \cos (0.9626rad)

7 = 0.0122 \cdot \cos (0.9626)

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Uncut Chip Thickness Solution

Follow our step by step solution on how to calculate Uncut Chip Thickness?

FIRST Step Consider the formula

t 1 = f \cdot \cos (ψ)

Next Step Substitute values of Variables

∴

t 1 = 0.0122m/rev \cdot \cos (0.9626rad)

Next Step Prepare to Evaluate

∴

t 1 = 0.0122 \cdot \cos (0.9626)

Next Step Evaluate

∴

t 1 = 0.00699999919661256m

Next Step Convert to Output's Unit

∴

t 1 = 6.99999919661256mm

LAST Step Rounding Answer

∴

t 1 = 7mm

Uncut Chip Thickness Formula Elements

Variables

Functions

Uncut Chip Thickness

Uncut chip thickness refers to the thickness of the material layer being removed by each cutting edge during a single tooth engagement in metal cutting operations.

Symbol: t₁

Measurement: LengthUnit: mm

Note: Value should be greater than 0.

Formulas to find Uncut Chip Thickness

Feed

Feed refers to the linear distance the cutting tool travels along the workpiece surface for each revolution of the spindle.

Symbol: f

Measurement: FeedUnit: m/rev

Note: Value should be greater than 0.

Formulas to find Feed

Side Cutting Edge Angle

Side cutting edge angle refers to the angle formed between the side cutting edge of the tool and a line perpendicular to the workpiece surface.

Symbol: ψ

Measurement: AngleUnit: rad

Note: Value should be greater than 0.

Formulas to find Side Cutting Edge Angle

cos

Cosine of an angle is the ratio of the side adjacent to the angle to the hypotenuse of the triangle.

Syntax: cos(Angle)

Other formulas in Geometry of Turning Process category

Go Machine Feed

f = \frac{t 1}{\cos (ψ)}

Go Cutting Speed

V c = π \cdot d i \cdot N

Go Number of Jobs Revolution per Unit Time

N = \frac{V c}{π \cdot d i}

Go Initial Diameter of Job in Turning

d i = \frac{V c}{π \cdot N}

How to Evaluate Uncut Chip Thickness?

Uncut Chip Thickness evaluator uses Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle) to evaluate the Uncut Chip Thickness, The uncut chip thickness, also known as the undeformed chip thickness, is a fundamental parameter in metal cutting that describes the thickness of the layer of material that is being removed by the cutting tool before it undergoes deformation and becomes a chip. Understanding and controlling the uncut chip thickness is essential for optimizing cutting conditions, tool performance, and the quality of the machined surface. Uncut Chip Thickness is denoted by t₁ symbol.

How to evaluate Uncut Chip Thickness using this online evaluator? To use this online evaluator for Uncut Chip Thickness, enter Feed (f) & Side Cutting Edge Angle (ψ) and hit the calculate button.

FAQs on Uncut Chip Thickness

What is the formula to find Uncut Chip Thickness?

The formula of Uncut Chip Thickness is expressed as Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle). Here is an example- 7E+6 = 0.01225*cos(0.9625508278).

How to calculate Uncut Chip Thickness?

With Feed (f) & Side Cutting Edge Angle (ψ) we can find Uncut Chip Thickness using the formula - Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle). This formula also uses Cosine (cos) function(s).

Can the Uncut Chip Thickness be negative?

No, the Uncut Chip Thickness, measured in Length cannot be negative.

Which unit is used to measure Uncut Chip Thickness?

Uncut Chip Thickness is usually measured using the Millimeter[mm] for Length. Meter[mm], Kilometer[mm], Decimeter[mm] are the few other units in which Uncut Chip Thickness can be measured.

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Uncut Chip Thickness Formula

Uncut Chip Thickness Example

Uncut Chip Thickness Solution

Uncut Chip Thickness Formula Elements

Other formulas in Geometry of Turning Process category

How to Evaluate Uncut Chip Thickness?

FAQs on Uncut Chip Thickness

Variable Name