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The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact. Check FAQs
lf=ln-(rcot(σ2))-(hcot(σ))
lf - Length of Chip Tool Contact?ln - Chip Breaker Distance?r - Radius of Chip Curvature?σ - Chip Breaker Wedge Angle?h - Chip Breaker Height?

Length of chip tool contact given Chip breaker wedge angle Example

With values
With units
Only example

Here is how the Length of chip tool contact given Chip breaker wedge angle equation looks like with Values.

Here is how the Length of chip tool contact given Chip breaker wedge angle equation looks like with Units.

Here is how the Length of chip tool contact given Chip breaker wedge angle equation looks like.

1.2465Edit=6.4Edit-(10.8Editcot(0.81Edit2))-(0.55Editcot(0.81Edit))
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Length of chip tool contact given Chip breaker wedge angle Solution

Follow our step by step solution on how to calculate Length of chip tool contact given Chip breaker wedge angle?

FIRST Step Consider the formula
lf=ln-(rcot(σ2))-(hcot(σ))
Next Step Substitute values of Variables
lf=6.4mm-(10.8mmcot(0.81rad2))-(0.55mmcot(0.81rad))
Next Step Convert Units
lf=0.0064m-(0.0108mcot(0.81rad2))-(0.0006mcot(0.81rad))
Next Step Prepare to Evaluate
lf=0.0064-(0.0108cot(0.812))-(0.0006cot(0.81))
Next Step Evaluate
lf=0.00124646257129903m
Next Step Convert to Output's Unit
lf=1.24646257129903mm
LAST Step Rounding Answer
lf=1.2465mm

Length of chip tool contact given Chip breaker wedge angle Formula Elements

Variables
Functions
Length of Chip Tool Contact
The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.
Symbol: lf
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Chip Breaker Distance
Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Symbol: ln
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Radius of Chip Curvature
Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Symbol: r
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Chip Breaker Wedge Angle
Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool.
Symbol: σ
Measurement: AngleUnit: rad
Note: Value should be greater than 0.
Chip Breaker Height
Chip Breaker Height is defined as the height of the chip breaker on the tool.
Symbol: h
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
cot
Cotangent is a trigonometric function that is defined as the ratio of the adjacent side to the opposite side in a right triangle.
Syntax: cot(Angle)

Other Formulas to find Length of Chip Tool Contact

​Go Length of chip tool contact given radius of chip curvature
lf=ln-(r2h)-(h2)
​Go Length of chip tool contact
lf=aoK

Other formulas in Chip Control category

​Go Metal Removal Rate given Specific Cutting Energy
Zw=Pmps
​Go Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining
Ac=Fcps
​Go Length of Shear Plane of Chip
ls=acsin(ϕ)
​Go Undeformed Chip Thickness using Length of Shear Plane of Chip
ac=lssin(ϕ)

How to Evaluate Length of chip tool contact given Chip breaker wedge angle?

Length of chip tool contact given Chip breaker wedge angle evaluator uses Length of Chip Tool Contact = Chip Breaker Distance-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2)))-(Chip Breaker Height*cot(Chip Breaker Wedge Angle)) to evaluate the Length of Chip Tool Contact, Length of chip tool contact given Chip breaker wedge angle formula is used to find distance over which a continuous chip flows over the tool rake face while maintaining contact. Length of Chip Tool Contact is denoted by lf symbol.

How to evaluate Length of chip tool contact given Chip breaker wedge angle using this online evaluator? To use this online evaluator for Length of chip tool contact given Chip breaker wedge angle, enter Chip Breaker Distance (ln), Radius of Chip Curvature (r), Chip Breaker Wedge Angle (σ) & Chip Breaker Height (h) and hit the calculate button.

FAQs on Length of chip tool contact given Chip breaker wedge angle

What is the formula to find Length of chip tool contact given Chip breaker wedge angle?
The formula of Length of chip tool contact given Chip breaker wedge angle is expressed as Length of Chip Tool Contact = Chip Breaker Distance-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2)))-(Chip Breaker Height*cot(Chip Breaker Wedge Angle)). Here is an example- 45716.46 = 0.0064-(0.0108/cot(0.81/(2)))-(0.00055*cot(0.81)).
How to calculate Length of chip tool contact given Chip breaker wedge angle?
With Chip Breaker Distance (ln), Radius of Chip Curvature (r), Chip Breaker Wedge Angle (σ) & Chip Breaker Height (h) we can find Length of chip tool contact given Chip breaker wedge angle using the formula - Length of Chip Tool Contact = Chip Breaker Distance-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2)))-(Chip Breaker Height*cot(Chip Breaker Wedge Angle)). This formula also uses Cotangent (cot) function(s).
What are the other ways to Calculate Length of Chip Tool Contact?
Here are the different ways to Calculate Length of Chip Tool Contact-
  • Length of Chip Tool Contact=Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))OpenImg
  • Length of Chip Tool Contact=Chip Thickness*Material ConstantOpenImg
Can the Length of chip tool contact given Chip breaker wedge angle be negative?
No, the Length of chip tool contact given Chip breaker wedge angle, measured in Length cannot be negative.
Which unit is used to measure Length of chip tool contact given Chip breaker wedge angle?
Length of chip tool contact given Chip breaker wedge angle is usually measured using the Millimeter[mm] for Length. Meter[mm], Kilometer[mm], Decimeter[mm] are the few other units in which Length of chip tool contact given Chip breaker wedge angle can be measured.
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