Gap spacing Formula

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Gap spacing is the width of distance between electrode and work during EDM. Check FAQs
h=(Q6μvln(R0R1)π(P1-Patm))13
h - Gap Spacing?Q - Flow Rate of the Electrolyte?μv - Dynamic Viscosity?R0 - Radius of the Electrodes?R1 - Radius of Flushing Hole?P1 - Pressure in Flushing Hole?Patm - Atmospheric Pressure?π - Archimedes' constant?

Gap spacing Example

With values
With units
Only example

Here is how the Gap spacing equation looks like with Values.

Here is how the Gap spacing equation looks like with Units.

Here is how the Gap spacing equation looks like.

1.9853Edit=(0.18Edit610.2Editln(5Edit4Edit)3.1416(11Edit-10Edit))13
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Gap spacing Solution

Follow our step by step solution on how to calculate Gap spacing?

FIRST Step Consider the formula
h=(Q6μvln(R0R1)π(P1-Patm))13
Next Step Substitute values of Variables
h=(0.18m³/s610.2Pln(5cm4cm)π(11N/cm²-10N/cm²))13
Next Step Substitute values of Constants
h=(0.18m³/s610.2Pln(5cm4cm)3.1416(11N/cm²-10N/cm²))13
Next Step Convert Units
h=(0.18m³/s61.02Pa*sln(0.05m0.04m)3.1416(110000Pa-100000Pa))13
Next Step Prepare to Evaluate
h=(0.1861.02ln(0.050.04)3.1416(110000-100000))13
Next Step Evaluate
h=0.0198526947502211m
Next Step Convert to Output's Unit
h=1.98526947502211cm
LAST Step Rounding Answer
h=1.9853cm

Gap spacing Formula Elements

Variables
Constants
Functions
Gap Spacing
Gap spacing is the width of distance between electrode and work during EDM.
Symbol: h
Measurement: LengthUnit: cm
Note: Value should be greater than 0.
Flow Rate of the Electrolyte
Flow rate of the electrolyte is the flow rate of the electrolyte used in EDM.
Symbol: Q
Measurement: Volumetric Flow RateUnit: m³/s
Note: Value can be positive or negative.
Dynamic Viscosity
The Dynamic Viscosity of a fluid is the measure of its resistance to flow when an external force is applied.
Symbol: μv
Measurement: Dynamic ViscosityUnit: P
Note: Value should be greater than 0.
Radius of the Electrodes
Radius of the electrodes is defined as the radius of the electrode used for unconventional machining by EDM.
Symbol: R0
Measurement: LengthUnit: cm
Note: Value can be positive or negative.
Radius of Flushing Hole
Radius of flushing hole is the radius of flushing hole in EDM.
Symbol: R1
Measurement: LengthUnit: cm
Note: Value should be greater than 0.
Pressure in Flushing Hole
Pressure in Flushing Hole is the pressure in hole during EDM machining.
Symbol: P1
Measurement: PressureUnit: N/cm²
Note: Value should be greater than 0.
Atmospheric Pressure
Atmospheric pressure, also known as barometric pressure, is the pressure within the atmosphere of Earth.
Symbol: Patm
Measurement: PressureUnit: N/cm²
Note: Value can be positive or negative.
Archimedes' constant
Archimedes' constant is a mathematical constant that represents the ratio of the circumference of a circle to its diameter.
Symbol: π
Value: 3.14159265358979323846264338327950288
ln
The natural logarithm, also known as the logarithm to the base e, is the inverse function of the natural exponential function.
Syntax: ln(Number)

Other formulas in Flow rate of the electrolyte category

​Go Flow rate of electrolyte
Q=π(P1-Patm)h36μvln(R0R1)
​Go Dynamic viscosity of electrolyte
μv=π(P1-Patm)h36Qln(R0R1)

How to Evaluate Gap spacing?

Gap spacing evaluator uses Gap Spacing = ((Flow Rate of the Electrolyte*6*Dynamic Viscosity*ln(Radius of the Electrodes/Radius of Flushing Hole))/(pi*(Pressure in Flushing Hole-Atmospheric Pressure)))^(1/3) to evaluate the Gap Spacing, The Gap spacing formula is defined as the width of distance between electrode and work during EDM. It is usually very less than radius of the flushing hole. Gap Spacing is denoted by h symbol.

How to evaluate Gap spacing using this online evaluator? To use this online evaluator for Gap spacing, enter Flow Rate of the Electrolyte (Q), Dynamic Viscosity v), Radius of the Electrodes (R0), Radius of Flushing Hole (R1), Pressure in Flushing Hole (P1) & Atmospheric Pressure (Patm) and hit the calculate button.

FAQs on Gap spacing

What is the formula to find Gap spacing?
The formula of Gap spacing is expressed as Gap Spacing = ((Flow Rate of the Electrolyte*6*Dynamic Viscosity*ln(Radius of the Electrodes/Radius of Flushing Hole))/(pi*(Pressure in Flushing Hole-Atmospheric Pressure)))^(1/3). Here is an example- 198.5269 = ((0.18*6*1.02*ln(0.05/0.04))/(pi*(110000-100000)))^(1/3).
How to calculate Gap spacing?
With Flow Rate of the Electrolyte (Q), Dynamic Viscosity v), Radius of the Electrodes (R0), Radius of Flushing Hole (R1), Pressure in Flushing Hole (P1) & Atmospheric Pressure (Patm) we can find Gap spacing using the formula - Gap Spacing = ((Flow Rate of the Electrolyte*6*Dynamic Viscosity*ln(Radius of the Electrodes/Radius of Flushing Hole))/(pi*(Pressure in Flushing Hole-Atmospheric Pressure)))^(1/3). This formula also uses Archimedes' constant and Natural Logarithm (ln) function(s).
Can the Gap spacing be negative?
No, the Gap spacing, measured in Length cannot be negative.
Which unit is used to measure Gap spacing?
Gap spacing is usually measured using the Centimeter[cm] for Length. Meter[cm], Millimeter[cm], Kilometer[cm] are the few other units in which Gap spacing can be measured.
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