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The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining. Check FAQs
h=ηeVsereρVf
h - Gap Between Tool And Work Surface?ηe - Current Efficiency in Decimal?Vs - Supply Voltage?e - Electrochemical Equivalent?re - Specific Resistance of The Electrolyte?ρ - Work Piece Density?Vf - Feed Speed?

Gap between Tool and Work Surface Example

With values
With units
Only example

Here is how the Gap between Tool and Work Surface equation looks like with Values.

Here is how the Gap between Tool and Work Surface equation looks like with Units.

Here is how the Gap between Tool and Work Surface equation looks like.

0.25Edit=0.9009Edit9.869Edit2.9E-7Edit3Edit6861.065Edit0.05Edit
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Gap between Tool and Work Surface Solution

Follow our step by step solution on how to calculate Gap between Tool and Work Surface?

FIRST Step Consider the formula
h=ηeVsereρVf
Next Step Substitute values of Variables
h=0.90099.869V2.9E-7kg/C3Ω*cm6861.065kg/m³0.05mm/s
Next Step Convert Units
h=0.90099.869V2.9E-7kg/C0.03Ω*m6861.065kg/m³5E-5m/s
Next Step Prepare to Evaluate
h=0.90099.8692.9E-70.036861.0655E-5
Next Step Evaluate
h=0.00025001465707729m
Next Step Convert to Output's Unit
h=0.25001465707729mm
LAST Step Rounding Answer
h=0.25mm

Gap between Tool and Work Surface Formula Elements

Variables
Gap Between Tool And Work Surface
The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining.
Symbol: h
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Current Efficiency in Decimal
Current Efficiency in Decimal is the ratio of the actual mass of a substance liberated from an electrolyte by the passage of current to the theoretical mass liberated according to faraday's law.
Symbol: ηe
Measurement: NAUnit: Unitless
Note: Value should be less than 1.
Supply Voltage
Supply Voltage is the voltage required to charge a given device within a given time.
Symbol: Vs
Measurement: Electric PotentialUnit: V
Note: Value should be greater than 0.
Electrochemical Equivalent
The Electrochemical Equivalent is the mass of a substance produced at the electrode during electrolysis by one coulomb of charge.
Symbol: e
Measurement: Electrochemical EquivalentUnit: kg/C
Note: Value should be greater than 0.
Specific Resistance of The Electrolyte
Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them.
Symbol: re
Measurement: Electric ResistivityUnit: Ω*cm
Note: Value should be greater than 0.
Work Piece Density
The Work Piece Density is the mass per unit volume ratio of the material of workpiece.
Symbol: ρ
Measurement: DensityUnit: kg/m³
Note: Value should be greater than 0.
Feed Speed
Feed Speed is the feed given against a workpiece per unit time.
Symbol: Vf
Measurement: SpeedUnit: mm/s
Note: Value should be greater than 0.

Other Formulas to find Gap Between Tool And Work Surface

​Go Gap between Tool and Work Surface given Supply Current
h=AVsreI
​Go Width of Equilibrium Gap
h=RAgre

Other formulas in Gap Resistance category

​Go Specific Resistivity of Electrolyte given Supply Current
re=AVshI
​Go Density of Work Material given Gap between Tool and Work Surface
ρ=ηeVsereVfh

How to Evaluate Gap between Tool and Work Surface?

Gap between Tool and Work Surface evaluator uses Gap Between Tool And Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed) to evaluate the Gap Between Tool And Work Surface, Gap between Tool and Work Surface formula is used to find the maximum allowed gap between the tool and the work surface during ECM. Gap Between Tool And Work Surface is denoted by h symbol.

How to evaluate Gap between Tool and Work Surface using this online evaluator? To use this online evaluator for Gap between Tool and Work Surface, enter Current Efficiency in Decimal e), Supply Voltage (Vs), Electrochemical Equivalent (e), Specific Resistance of The Electrolyte (re), Work Piece Density (ρ) & Feed Speed (Vf) and hit the calculate button.

FAQs on Gap between Tool and Work Surface

What is the formula to find Gap between Tool and Work Surface?
The formula of Gap between Tool and Work Surface is expressed as Gap Between Tool And Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed). Here is an example- 250.04 = 0.9009*9.869*2.894E-07/(0.03*6861.065*5E-05).
How to calculate Gap between Tool and Work Surface?
With Current Efficiency in Decimal e), Supply Voltage (Vs), Electrochemical Equivalent (e), Specific Resistance of The Electrolyte (re), Work Piece Density (ρ) & Feed Speed (Vf) we can find Gap between Tool and Work Surface using the formula - Gap Between Tool And Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed).
What are the other ways to Calculate Gap Between Tool And Work Surface?
Here are the different ways to Calculate Gap Between Tool And Work Surface-
  • Gap Between Tool And Work Surface=Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)OpenImg
  • Gap Between Tool And Work Surface=(Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The ElectrolyteOpenImg
Can the Gap between Tool and Work Surface be negative?
No, the Gap between Tool and Work Surface, measured in Length cannot be negative.
Which unit is used to measure Gap between Tool and Work Surface?
Gap between Tool and Work Surface is usually measured using the Millimeter[mm] for Length. Meter[mm], Kilometer[mm], Decimeter[mm] are the few other units in which Gap between Tool and Work Surface can be measured.
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