Cutting Shear Force given Uncut Chip Thickness and Shear Angle Formula

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Shear force in machining is the force which causes shear deformation to occur in the shear plane in metal cutting. Check FAQs
Fs=τshrwcuttchipsin(ϕ)
Fs - Shear Force in Machining?τshr - Shear Stress Induced on Job?wcut - Thickness of Cut?tchip - Uncut Chip Thickness?ϕ - Shear Angle in Machining?

Cutting Shear Force given Uncut Chip Thickness and Shear Angle Example

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Here is how the Cutting Shear Force given Uncut Chip Thickness and Shear Angle equation looks like with Values.

Here is how the Cutting Shear Force given Uncut Chip Thickness and Shear Angle equation looks like with Units.

Here is how the Cutting Shear Force given Uncut Chip Thickness and Shear Angle equation looks like.

95.0352Edit=14Edit4Edit1.2Editsin(45Edit)
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Cutting Shear Force given Uncut Chip Thickness and Shear Angle Solution

Follow our step by step solution on how to calculate Cutting Shear Force given Uncut Chip Thickness and Shear Angle?

FIRST Step Consider the formula
Fs=τshrwcuttchipsin(ϕ)
Next Step Substitute values of Variables
Fs=14MPa4mm1.2mmsin(45°)
Next Step Convert Units
Fs=1.4E+7Pa0.004m0.0012msin(0.7854rad)
Next Step Prepare to Evaluate
Fs=1.4E+70.0040.0012sin(0.7854)
Next Step Evaluate
Fs=95.035151391486N
LAST Step Rounding Answer
Fs=95.0352N

Cutting Shear Force given Uncut Chip Thickness and Shear Angle Formula Elements

Variables
Functions
Shear Force in Machining
Shear force in machining is the force which causes shear deformation to occur in the shear plane in metal cutting.
Symbol: Fs
Measurement: ForceUnit: N
Note: Value can be positive or negative.
Shear Stress Induced on Job
Shear stress induced on job force tending to cause deformation of a material by slippage along a plane or planes parallel to the imposed stress.
Symbol: τshr
Measurement: StressUnit: MPa
Note: Value should be greater than 0.
Thickness of Cut
Thickness of cut can be defined as the thickness at which the tool cuts into the workpiece.
Symbol: wcut
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Uncut Chip Thickness
Uncut Chip Thickness is the thickness of the undeformed chip.
Symbol: tchip
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Shear Angle in Machining
Shear angle in machining is the inclination of the shear plane with the horizontal axis at machining point.
Symbol: ϕ
Measurement: AngleUnit: °
Note: Value should be greater than 0.
sin
Sine is a trigonometric function that describes the ratio of the length of the opposite side of a right triangle to the length of the hypotenuse.
Syntax: sin(Angle)

Other formulas in Force Normal to Shear category

​Go Force normal to shear force for given cutting force, thrust force, and shear angle
FN=Fcsin(ϕ)+Pacos(ϕ)
​Go Force normal to shear force for given mean normal shear stress and area of shear plane
FN=𝜏A
​Go Shear angle for given Resultant force, force along shear force, friction, and normal rake angles
ϕ=αrake-βfriction+arccos(FshrRo)

How to Evaluate Cutting Shear Force given Uncut Chip Thickness and Shear Angle?

Cutting Shear Force given Uncut Chip Thickness and Shear Angle evaluator uses Shear Force in Machining = (Shear Stress Induced on Job*Thickness of Cut*Uncut Chip Thickness)/sin(Shear Angle in Machining) to evaluate the Shear Force in Machining, Cutting Shear Force given Uncut Chip Thickness and Shear Angle is the force which causes shear deformation to occur in the shear plane. Shear Force in Machining is denoted by Fs symbol.

How to evaluate Cutting Shear Force given Uncut Chip Thickness and Shear Angle using this online evaluator? To use this online evaluator for Cutting Shear Force given Uncut Chip Thickness and Shear Angle, enter Shear Stress Induced on Job shr), Thickness of Cut (wcut), Uncut Chip Thickness (tchip) & Shear Angle in Machining (ϕ) and hit the calculate button.

FAQs on Cutting Shear Force given Uncut Chip Thickness and Shear Angle

What is the formula to find Cutting Shear Force given Uncut Chip Thickness and Shear Angle?
The formula of Cutting Shear Force given Uncut Chip Thickness and Shear Angle is expressed as Shear Force in Machining = (Shear Stress Induced on Job*Thickness of Cut*Uncut Chip Thickness)/sin(Shear Angle in Machining). Here is an example- 95.03515 = (14000000*0.004*0.0012)/sin(0.785398163397301).
How to calculate Cutting Shear Force given Uncut Chip Thickness and Shear Angle?
With Shear Stress Induced on Job shr), Thickness of Cut (wcut), Uncut Chip Thickness (tchip) & Shear Angle in Machining (ϕ) we can find Cutting Shear Force given Uncut Chip Thickness and Shear Angle using the formula - Shear Force in Machining = (Shear Stress Induced on Job*Thickness of Cut*Uncut Chip Thickness)/sin(Shear Angle in Machining). This formula also uses Sine (sin) function(s).
Can the Cutting Shear Force given Uncut Chip Thickness and Shear Angle be negative?
Yes, the Cutting Shear Force given Uncut Chip Thickness and Shear Angle, measured in Force can be negative.
Which unit is used to measure Cutting Shear Force given Uncut Chip Thickness and Shear Angle?
Cutting Shear Force given Uncut Chip Thickness and Shear Angle is usually measured using the Newton[N] for Force. Exanewton[N], Meganewton[N], Kilonewton[N] are the few other units in which Cutting Shear Force given Uncut Chip Thickness and Shear Angle can be measured.
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