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Cost of A Tool is simply the cost of one tool being used for machining. Check FAQs
Ct=M((Lref(n1-n)((VrefV)1n))-tc)
Ct - Cost of A Tool?M - Machining And Operating Rate?Lref - Reference Tool Life?n - Taylor's Tool Life Exponent?Vref - Reference Cutting Velocity?V - Cutting Velocity?tc - Time to Change One Tool?

Cost of One Tool for Minimum Production Cost given cutting speed Example

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With units
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Here is how the Cost of One Tool for Minimum Production Cost given cutting speed equation looks like with Values.

Here is how the Cost of One Tool for Minimum Production Cost given cutting speed equation looks like with Units.

Here is how the Cost of One Tool for Minimum Production Cost given cutting speed equation looks like.

48.5008Edit=5Edit((8400Edit(0.5408Edit1-0.5408Edit)((2.9961Edit420Edit)10.5408Edit))-0.9Edit)
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Cost of One Tool for Minimum Production Cost given cutting speed Solution

Follow our step by step solution on how to calculate Cost of One Tool for Minimum Production Cost given cutting speed?

FIRST Step Consider the formula
Ct=M((Lref(n1-n)((VrefV)1n))-tc)
Next Step Substitute values of Variables
Ct=5((8400min(0.54081-0.5408)((2.9961m/min420m/min)10.5408))-0.9min)
Next Step Convert Units
Ct=5((504000s(0.54081-0.5408)((0.0499m/s7m/s)10.5408))-54s)
Next Step Prepare to Evaluate
Ct=5((504000(0.54081-0.5408)((0.04997)10.5408))-54)
Next Step Evaluate
Ct=48.5007584209938
LAST Step Rounding Answer
Ct=48.5008

Cost of One Tool for Minimum Production Cost given cutting speed Formula Elements

Variables
Cost of A Tool
Cost of A Tool is simply the cost of one tool being used for machining.
Symbol: Ct
Measurement: NAUnit: Unitless
Note: Value should be greater than 0.
Machining And Operating Rate
Machining And Operating Rate is the money charged for processing on and operating machines per unit time, including overheads for minimum production cost.
Symbol: M
Measurement: NAUnit: Unitless
Note: Value should be greater than 0.
Reference Tool Life
Reference Tool Life is the Tool Life of the tool obtained in the reference machining condition.
Symbol: Lref
Measurement: TimeUnit: min
Note: Value should be greater than 0.
Taylor's Tool Life Exponent
Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of Tool Wear.
Symbol: n
Measurement: NAUnit: Unitless
Note: Value should be less than 1.
Reference Cutting Velocity
Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference machining condition.
Symbol: Vref
Measurement: SpeedUnit: m/min
Note: Value should be greater than 0.
Cutting Velocity
The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
Symbol: V
Measurement: SpeedUnit: m/min
Note: Value should be greater than 0.
Time to Change One Tool
Time to Change One Tool is the measure of time it takes to change one tool during machining.
Symbol: tc
Measurement: TimeUnit: min
Note: Value should be greater than 0.

Other Formulas to find Cost of A Tool

​Go Cost of One Tool given Cutting Velocity
Ct=M((Lref(nhnh-1)(VrefV)1nh)-tc)
​Go Cost of One Tool given Tool Life
Ct=Mtc(2n-11-n)

Other formulas in Minimum Production Cost category

​Go Cutting Velocity for Minimum Production Cost
V=Vref(nCtLref(1-n)(Cttc+Ct))n
​Go Reference Cutting Velocity given Cutting Velocity
Vref=V(nCtLref(1-n)(Cttc+Ct))n

How to Evaluate Cost of One Tool for Minimum Production Cost given cutting speed?

Cost of One Tool for Minimum Production Cost given cutting speed evaluator uses Cost of A Tool = Machining And Operating Rate*((Reference Tool Life*(Taylor's Tool Life Exponent/(1-Taylor's Tool Life Exponent))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))-Time to Change One Tool) to evaluate the Cost of A Tool, The Cost of One Tool for Minimum Production Cost given cutting speed is a method to determine the maximum amount available to be spent on renewing the Machining Tool, such that the Total Production Cost is Minimum in reference to the Cutting Velocity of the Tool. Cost of A Tool is denoted by Ct symbol.

How to evaluate Cost of One Tool for Minimum Production Cost given cutting speed using this online evaluator? To use this online evaluator for Cost of One Tool for Minimum Production Cost given cutting speed, enter Machining And Operating Rate (M), Reference Tool Life (Lref), Taylor's Tool Life Exponent (n), Reference Cutting Velocity (Vref), Cutting Velocity (V) & Time to Change One Tool (tc) and hit the calculate button.

FAQs on Cost of One Tool for Minimum Production Cost given cutting speed

What is the formula to find Cost of One Tool for Minimum Production Cost given cutting speed?
The formula of Cost of One Tool for Minimum Production Cost given cutting speed is expressed as Cost of A Tool = Machining And Operating Rate*((Reference Tool Life*(Taylor's Tool Life Exponent/(1-Taylor's Tool Life Exponent))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))-Time to Change One Tool). Here is an example- 4.850076 = 5*((504000*(0.540818/(1-0.540818))*((0.0499342666666667/7)^(1/0.540818)))-54).
How to calculate Cost of One Tool for Minimum Production Cost given cutting speed?
With Machining And Operating Rate (M), Reference Tool Life (Lref), Taylor's Tool Life Exponent (n), Reference Cutting Velocity (Vref), Cutting Velocity (V) & Time to Change One Tool (tc) we can find Cost of One Tool for Minimum Production Cost given cutting speed using the formula - Cost of A Tool = Machining And Operating Rate*((Reference Tool Life*(Taylor's Tool Life Exponent/(1-Taylor's Tool Life Exponent))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))-Time to Change One Tool).
What are the other ways to Calculate Cost of A Tool?
Here are the different ways to Calculate Cost of A Tool-
  • Cost of A Tool=Machining And Operating Rate*((Reference Tool Life*(Taylor's Tool Life Exponent For Hard Material/(Taylor's Tool Life Exponent For Hard Material-1))*(Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent For Hard Material))-Time to Change One Tool)OpenImg
  • Cost of A Tool=Machining And Operating Rate*Time to Change One Tool*((2*Taylor's Tool Life Exponent-1)/(1-Taylor's Tool Life Exponent))OpenImg
  • Cost of A Tool=Machining And Operating Rate*Time to Change One Tool*((2*Taylor's Tool Life Exponent-1)/(1-Taylor's Tool Life Exponent))OpenImg
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