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Chip Thickness is defined as the actual thickness of the chip after cutting. Check FAQs
ao=ln-(r2h)-(h2)
ao - Chip Thickness?ln - Chip Breaker Distance?r - Radius of Chip Curvature?h - Chip Breaker Height?

Chip Thickness when material constant is unity Example

With values
With units
Only example

Here is how the Chip Thickness when material constant is unity equation looks like with Values.

Here is how the Chip Thickness when material constant is unity equation looks like with Units.

Here is how the Chip Thickness when material constant is unity equation looks like.

2.9974Edit=6.4Edit-(10.8Edit20.55Edit)-(0.55Edit2)
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Chip Thickness when material constant is unity Solution

Follow our step by step solution on how to calculate Chip Thickness when material constant is unity?

FIRST Step Consider the formula
ao=ln-(r2h)-(h2)
Next Step Substitute values of Variables
ao=6.4mm-(10.8mm20.55mm)-(0.55mm2)
Next Step Convert Units
ao=0.0064m-(0.0108m20.0006m)-(0.0006m2)
Next Step Prepare to Evaluate
ao=0.0064-(0.010820.0006)-(0.00062)
Next Step Evaluate
ao=0.00299742744383018m
Next Step Convert to Output's Unit
ao=2.99742744383018mm
LAST Step Rounding Answer
ao=2.9974mm

Chip Thickness when material constant is unity Formula Elements

Variables
Functions
Chip Thickness
Chip Thickness is defined as the actual thickness of the chip after cutting.
Symbol: ao
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Chip Breaker Distance
Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Symbol: ln
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Radius of Chip Curvature
Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Symbol: r
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Chip Breaker Height
Chip Breaker Height is defined as the height of the chip breaker on the tool.
Symbol: h
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
sqrt
A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number.
Syntax: sqrt(Number)

Other Formulas to find Chip Thickness

​Go Chip Thickness
ao=mclcawρ
​Go Chip thickness given length of chip tool contact
ao=lfK

Other formulas in Chip Control category

​Go Metal Removal Rate given Specific Cutting Energy
Zw=Pmps
​Go Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining
Ac=Fcps
​Go Length of Shear Plane of Chip
ls=acsin(ϕ)
​Go Undeformed Chip Thickness using Length of Shear Plane of Chip
ac=lssin(ϕ)

How to Evaluate Chip Thickness when material constant is unity?

Chip Thickness when material constant is unity evaluator uses Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2)) to evaluate the Chip Thickness, Chip Thickness when material constant is unity formula is defined as is a commonly used measure of material removal depth by the abrasive grains. Chip Thickness is denoted by ao symbol.

How to evaluate Chip Thickness when material constant is unity using this online evaluator? To use this online evaluator for Chip Thickness when material constant is unity, enter Chip Breaker Distance (ln), Radius of Chip Curvature (r) & Chip Breaker Height (h) and hit the calculate button.

FAQs on Chip Thickness when material constant is unity

What is the formula to find Chip Thickness when material constant is unity?
The formula of Chip Thickness when material constant is unity is expressed as Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2)). Here is an example- 47467.43 = 0.0064-sqrt((0.0108*2*0.00055)-(0.00055^2)).
How to calculate Chip Thickness when material constant is unity?
With Chip Breaker Distance (ln), Radius of Chip Curvature (r) & Chip Breaker Height (h) we can find Chip Thickness when material constant is unity using the formula - Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2)). This formula also uses Square Root (sqrt) function(s).
What are the other ways to Calculate Chip Thickness?
Here are the different ways to Calculate Chip Thickness-
  • Chip Thickness=Mass of Chip/(Length of Chip*Width of Chip*Density of Work Piece)OpenImg
  • Chip Thickness=Length of Chip Tool Contact/Material ConstantOpenImg
Can the Chip Thickness when material constant is unity be negative?
No, the Chip Thickness when material constant is unity, measured in Length cannot be negative.
Which unit is used to measure Chip Thickness when material constant is unity?
Chip Thickness when material constant is unity is usually measured using the Millimeter[mm] for Length. Meter[mm], Kilometer[mm], Decimeter[mm] are the few other units in which Chip Thickness when material constant is unity can be measured.
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