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Chip Breaker Distance is defined as the distance between the tool point and the chip breaker. Check FAQs
ln=(r2h)-(h2)+ao
ln - Chip Breaker Distance?r - Radius of Chip Curvature?h - Chip Breaker Height?ao - Chip Thickness?

Chip break distance when material constant is unity Example

With values
With units
Only example

Here is how the Chip break distance when material constant is unity equation looks like with Values.

Here is how the Chip break distance when material constant is unity equation looks like with Units.

Here is how the Chip break distance when material constant is unity equation looks like.

3.5016Edit=(10.8Edit20.55Edit)-(0.55Edit2)+0.099Edit
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Chip break distance when material constant is unity Solution

Follow our step by step solution on how to calculate Chip break distance when material constant is unity?

FIRST Step Consider the formula
ln=(r2h)-(h2)+ao
Next Step Substitute values of Variables
ln=(10.8mm20.55mm)-(0.55mm2)+0.099mm
Next Step Convert Units
ln=(0.0108m20.0006m)-(0.0006m2)+9.9E-5m
Next Step Prepare to Evaluate
ln=(0.010820.0006)-(0.00062)+9.9E-5
Next Step Evaluate
ln=0.00350157255616982m
Next Step Convert to Output's Unit
ln=3.50157255616982mm
LAST Step Rounding Answer
ln=3.5016mm

Chip break distance when material constant is unity Formula Elements

Variables
Functions
Chip Breaker Distance
Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Symbol: ln
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Radius of Chip Curvature
Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Symbol: r
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Chip Breaker Height
Chip Breaker Height is defined as the height of the chip breaker on the tool.
Symbol: h
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
Chip Thickness
Chip Thickness is defined as the actual thickness of the chip after cutting.
Symbol: ao
Measurement: LengthUnit: mm
Note: Value should be greater than 0.
sqrt
A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number.
Syntax: sqrt(Number)

Other Formulas to find Chip Breaker Distance

​Go Chip breaker distance given radius of chip curvature
ln=(r2h)-(h2)+lf
​Go Chip breaker distance given Chip breaker wedge angle
ln=rcot(σ2)+(hcot(σ))+lf

Other formulas in Chip Control category

​Go Metal Removal Rate given Specific Cutting Energy
Zw=Pmps
​Go Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining
Ac=Fcps
​Go Length of Shear Plane of Chip
ls=acsin(ϕ)
​Go Undeformed Chip Thickness using Length of Shear Plane of Chip
ac=lssin(ϕ)

How to Evaluate Chip break distance when material constant is unity?

Chip break distance when material constant is unity evaluator uses Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness to evaluate the Chip Breaker Distance, The chip break distance when material constant is unity is defined as the distance between the tool point and the chip breaker. Chip Breaker Distance is denoted by ln symbol.

How to evaluate Chip break distance when material constant is unity using this online evaluator? To use this online evaluator for Chip break distance when material constant is unity, enter Radius of Chip Curvature (r), Chip Breaker Height (h) & Chip Thickness (ao) and hit the calculate button.

FAQs on Chip break distance when material constant is unity

What is the formula to find Chip break distance when material constant is unity?
The formula of Chip break distance when material constant is unity is expressed as Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness. Here is an example- 3501.573 = sqrt((0.0108*2*0.00055)-(0.00055^2))+9.9E-05.
How to calculate Chip break distance when material constant is unity?
With Radius of Chip Curvature (r), Chip Breaker Height (h) & Chip Thickness (ao) we can find Chip break distance when material constant is unity using the formula - Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness. This formula also uses Square Root (sqrt) function(s).
What are the other ways to Calculate Chip Breaker Distance?
Here are the different ways to Calculate Chip Breaker Distance-
  • Chip Breaker Distance=sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Length of Chip Tool ContactOpenImg
  • Chip Breaker Distance=Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool ContactOpenImg
Can the Chip break distance when material constant is unity be negative?
No, the Chip break distance when material constant is unity, measured in Length cannot be negative.
Which unit is used to measure Chip break distance when material constant is unity?
Chip break distance when material constant is unity is usually measured using the Millimeter[mm] for Length. Meter[mm], Kilometer[mm], Decimeter[mm] are the few other units in which Chip break distance when material constant is unity can be measured.
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